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 Sand Regeneration
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Sand Regeneration Diagrams

The diagrams demonstrate the process in which each type of sand is being utilized in each sand regeneration system. By reusing the foundry sand, it will prevent further pollution from occuring.
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In the Thermal Reslin Sand Reclaiming Process there is no possiblity to use sand to produce any cores. It will increase the oolitic percentage and a subsequent increase of acid demand. With a high acid demand it will result in a high absorption of resin in cores production.

 

 

“Good Regenerated Sand”

 
  • Silica Content: Minimum 96%-97%

 

  • Fines (any particle with diameter <106 μm): Less than 1%

 

  • L.O.I. (in average): 0.05%

 

  • Mixture Bench Life: 1.5 hour

 

  • Cores Lab. Resistance (Compression) as it is: 85 kg/cm²

 

  • Cores Lab. Resistance (Compression) coated: 115 kg/cm²

 

In the Mechanical-Thermal-Mechanical Reclaiming Process there are no issues with using regenerated sand to produce complicated cores. But it will reduce oolitic valuess to less than 1.5% with it operating at 24 tons/hour. And the core resistance will be similar to new sand. The differences between the Thermal-Mechanical Process and the Mechnical-Thermal-Mechanical process is that the Thermal-Mechnical Process has 97% of silica instead of 98.5% silica. There is also a 78% efficiency rate instead of 60% in which there is less quantity of new sand required. And finally there is a 5 to 10% less core resistance to the Thermal-Mechnical Process.

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